Polymer Clay

Fimo and clay tips and tutorials

DIY Santa Face Clay Ornaments For Christmas

by

Make them with Polymer Clay, pottery or Air-Dry Clay

These little Santa faces are the sweetest handmade touch for your Christmas tree, gift wrapping, or even as festive garlands. The best part? You can create them in whichever clay you’re most comfortable using—polymer clay for a strong, oven-baked finish, or air-dry clay for a pottery-style look without the kiln.

Materials You’ll Need

  • White clay (polymer or air-dry) 
  • Red acrylic paint or red glaze 
  • Small rolling pin 
  • Craft knife or clay cutter 
  • Sculpting tool or toothpick 
  • Drinking straw (for making holes) 
  • Small paintbrushes 
  • Acrylic paints: black, pink, and red (if not using glaze) 
  • Optional: clay texture mat or doily for Santa’s beard pattern 

Step 1: Roll Out the Clay

  • Roll your clay to about ¼ inch thickness. 
  • Smooth the surface with your roller. 

Step 2: Cut the Santa Shape

  • Freehand cut a teardrop/oval shape for Santa’s face with a craft knife. 
  • Each ornament should be roughly 2–3 inches tall. 

Step 3: Add Santa’s Hat

  • Pinch and shape the top section into a point for the hat. 
  • If you’re using white clay, you’ll paint the hat red later. If you have red clay, cut and press a triangle onto the top of the face. 
  • Add a tiny ball of clay at the tip for Santa’s pom-pom. 

Step 4: Create the Nose

  • Roll a tiny cylinder of clay and press it in the middle of the face. 
  • Make sure it sticks firmly (a dab of water for air-dry clay or blending edges for polymer clay will help). 

Step 5: Add Texture to the Beard

  • Use a toothpick, stylus, or texture mat to press in a pattern for Santa’s beard. 
  • Keep it random and bumpy for a fluffy effect. 

Step 6: Make the Hanging Hole

  • Use a straw or skewer to punch a hole at the top of the hat for hanging. 

Step 7: Dry or Bake

  • Air-Dry Clay: Leave flat on a board to dry 24–48 hours, turning once to prevent warping. 
  • Polymer Clay: Bake according to package instructions (usually 15–30 minutes at 130°C / 275°F). 

Step 8: Paint the Details

  • Paint the hat red (if not using red clay). 
  • Paint Santa’s face in a light peach/flesh tone. 
  • Dot two little eyes with black paint. 
  • Add pink cheeks with a dry-brushed blush of pink. 
  • Paint beard highlights with white if needed. 
  • Add fun hat details—stars, stripes, or snowflakes. 

Step 9: Finish & Hang

  • Once dry, seal with a matte or gloss varnish for protection (optional). 
  • Thread with twine, ribbon, or a hook, and hang on your tree. 

Tips & Variations

  • Add names across the hat band for personalized ornaments. 
  • Use metallic paint for a sparkly Santa hat. 
  • Make a whole set and gift them in little fabric bags as handmade stocking stuffers.

 

Next Polymer Clay Idea:

Have you read?

Clay Too Sticky? Too Crumbly? Try These Fool-Proof Polymer Clay Fixes

If you’ve ever cracked open a fresh block of Fimo or Sculpey, only to have it glue itself to your hands—or worse, crumble apart when you try to roll it—you know how frustrating polymer clay can be. The good news? These problems are normal and super easy to fix once you know the tricks.

I’ve been making polymer clay jewelry and little trinkets for years, and trust me—sticky clay and crumbly clay are just part of the learning curve. Let’s dive into why it happens and how to get your clay back to that perfect, workable consistency.

Why Is My Polymer Clay Too Sticky?

Polymer clay gets sticky when:

  • It’s too warm – Your hands or the room temperature can soften clay fast.

  • It’s over-conditioned – Kneading for too long breaks the clay down.

  • It’s a soft brand or fresh batch – Some formulas, like Fimo Soft or Sculpey III, naturally feel tackier than others.

Fool-Proof Fixes for Sticky Polymer Clay

  1. Chill it: Pop your clay in the fridge for 10–15 minutes. A quick cool-down makes it firmer and easier to handle.

  2. Work on glass, ceramic, or tile: These stay cooler than wood or plastic surfaces, helping clay keep its shape.

  3. Use parchment or wax paper: Sandwich clay between sheets when rolling to prevent sticking.

  4. Powder trick: Dust your hands or tools with a tiny bit of cornstarch. Wipe excess off before baking.

  5. Take breaks: If your hands heat the clay too much, set it aside for a few minutes.

Why Is My Polymer Clay Too Crumbly?

Crumbly clay is usually dried out or under-conditioned. It can happen with older clay, clay that’s been stored badly, or some firmer brands like Fimo Professional.

Fool-Proof Fixes for Crumbly Polymer Clay

  1. Condition properly: Run clay through a pasta machine or roll/knead until it starts to warm and smooth out.

  2. Add softener: Use a drop of clay softener (like Sculpey Clay Softener or Fimo Mix Quick) and knead it in.

  3. Mix with softer clay: Blend a crumbly block with a softer polymer clay to balance the texture.

  4. Warm it up: Place clay in a zip bag and tuck it in your pocket for a few minutes before conditioning.

  5. Avoid water: Unlike air dry clay, polymer clay should never be “rehydrated” with water—it weakens the formula.

Preventing Polymer Clay Problems

Keeping your clay at the right consistency means less fixing and more creating. Here’s how to prevent issues in the first place:

  • Store clay in airtight containers away from direct sunlight and heat.

  • Wrap leftovers tightly in plastic wrap before storing in the original package.

  • Keep a pasta machine handy for quick, even conditioning.

  • Try clay storage by brand – separate Fimo Soft, Premo, and Sculpey to keep textures predictable.

  • Test your clay before a big project so you can soften or chill it as needed.

Polymer clay can be fussy, but it’s never a lost cause. If your clay is sticky, cool it down and keep your work surface non-stick. If it’s crumbly, condition it properly and add a little softener. These fixes take just a few minutes and can save you from tossing out perfectly good clay.

I always keep a little stash of “rescue tools”: cornstarch, clay softener, and some glass tiles to work on. With those on hand, I can take any block of polymer clay—whether it’s Fimo, Premo, or Sculpey—and make it project-ready in no time.

So the next time your polymer clay feels like a disaster, remember: sticky or crumbly, it’s fixable!